In December 2021, the United States Congress passed the Clean Energy bill, which mandated all federal agencies to transition to clean, renewable energy and achieve carbon neutrality by 2035. This includes the Department of Defense (DoD), which has embarked on a journey to implement innovative design initiatives to reach the goal of carbon neutrality. As part of this effort, the selection of paints and coatings, along with the underlying manufacturing and application processes, becomes crucial.
In this article, we’ll explore the biggest benefits of powder coatings in aerospace, defense, and military spec applications and put some special focus on the eventual transition to environmentally friendly alternatives.
The passage of the Clean Energy bill has set the stage for a transformative shift toward sustainable practices across various industries. Federal agencies, including the DoD, are leading the way by adopting eco-friendly solutions to reduce their carbon footprint. For our context, with the focus on achieving carbon neutrality, the selection of coatings becomes pivotal in this endeavor.
Powder coatings have emerged as a greener alternative to liquid industrial paints. They are composed of a dry mixture of pigments, resins, and additives that are electrostatically applied to the surface. Unlike liquid coatings, powder coatings do not contain harmful solvents and volatile organic compounds (VOCs), which are known contributors to air pollution and environmental degradation.
One of the other significant advantages of powder coatings lies in their reduced carbon footprint. Compared to liquid coatings, powder coatings have an embedded carbon footprint that can be up to 55% lower. This significant reduction in emissions is attributed to the absence of solvents and the efficiency of the powder coating process, which minimizes material waste.
When considering the complete value chain, powder coating presents an unparalleled advantage in terms of reducing the overall CO2 footprint. This advantage encompasses every stage, from the procurement of raw materials to the manufacturing process and the actual application of the coating.
Furthermore, powder coating boasts a remarkable level of material utilization, greatly surpassing other comparable methods. Add to that, contemporary powder coating booths even have the capability to retrieve nearly 100% of the powder that fails to reach its intended target material. This dual benefit of environmental preservation and cost efficiency makes powder coating an ideal choice, from a sustainability standpoint.
Powder coating has been proven to excel in applications across various defense sectors, including marine, military, and aerospace. These coatings provide a robust barrier that safeguards components against corrosion, chemicals, and abrasion, ensuring their longevity and functionality even in harsh environments.
When it comes to marine powder coating, the challenges are particularly significant. Marine equipment exposed to the maritime environment face prolong exposure to water, salt, and other corrosive elements. Powder coatings offer a reliable defense solution to protect and preserve vital marine equipment and structures through with their excellent resistance to corrosion and chemicals.
TIGER has developed a specialized line of powder coatings designed for the Department of Navy applications. These coatings, listed in the Qualified Products List (QPL), are not only environmentally friendly but also meet the rigorous technical demands of the Navy by being solvent-free, VOC-free, and emission-free. Browse through our Navy color card to choose from a wide range of finishes formulated with marine applications in the forefront.
Powder coated military vehicles and equipment need to withstand extreme conditions, including temperature variations, physical impacts, and exposure to harsh substances. Powder coatings provide the necessary durability and protection, extending the lifespan of military assets and ensuring their operational readiness.
Aircraft parts and structures require coatings that can stand up to high-altitude conditions, temperature changes, and exposure to fuels and fluids. This is not a problem with powder coating, as you’ll get superior performance through their excellent resistance to corrosion and abrasion whilst maintaining the aesthetic appeal of the aerospace equipment.
To meet the specific requirements of the military and defense sectors, powder coating manufacturers have been developing uniquely designed chemistries. These tailored formulations offer enhanced properties such as improved adhesion, impact resistance, and thermal stability, facilitating a longer life-cycle of components - making them ideal for military spec applications.
To learn more, we’d suggest reaching out to your dedicated TIGER sales representative to get our CARC (Chemical Agent Resistant Coating) color chart and explore the full range of options tailored to meet the specific requirements of the military and defense sectors.
Apart from their environmental benefits, powder coatings also provide economic advantages for Military spec applications. As referenced earlier, the application process of powder coatings is highly efficient, with minimal overspray and reduced waste. This efficiency translates into cost savings, as less material is needed for coating applications alongside improved reusability. Moreover, the durability of powder coatings leads to longer-lasting protection, reducing the need for frequent maintenance and reapplication which can get expensive especially in aerospace and defense.
In industries with strict regulations and certifications, such as aerospace and defense, adherence to quality standards is crucial. Powder coatings have been proven to meet the rigorous requirements of military specifications and international standards, ensuring compliance and compatibility with critical applications.
As the demand for eco-friendly solutions continues to grow, powder coating manufacturers are investing in research and development to further improve the technology. Advancements in powder coating chemistry, application techniques, and curing processes have led to superior finishes, increased efficiency, and expanded color options, providing a wider range of choices for aerospace, defense, and military spec applications.
With the Clean Energy bill driving the transition towards cleaner practices, collaboration between powder coating manufacturers, aerospace and defense contractors, and government agencies becomes more important than ever before. By working together, these stakeholders can contribute to the development and adoption of sustainable coating solutions, fostering a more environmentally conscious future for the industry.
The implementation of the Clean Energy bill has brought about significant changes in various sectors, including aerospace, defense, and military spec applications. Powder coating has emerged as a promising solution, offering reduced carbon footprints, enhanced durability, and superior performance. With ongoing advancements in powder coating technology and the commitment to meeting regulatory standards, TIGER is well-positioned to support the transition to a more sustainable and environmentally friendly future. By embracing the potential of powder coatings, aerospace, defense, and military industries can contribute to the achievement of carbon neutrality and create a greener world for generations to come.
Ready to explore the benefits of powder coatings for your aerospace, defense, and military spec needs? Visit the TIGER Webshop today to discover a wide range of high-quality powder coating products that fit your specific requirements. From custom chemistries for MIL spec applications to durable finishes and eco-friendly solutions, our products are designed to meet the highest standards of performance and sustainability. Filter based on product name, number, quality, color, texture, gloss and more to find the coating finish that matches your specific needs.
Don't miss out on the opportunity to make a positive impact on the environment while ensuring the longevity and protection of your components. Click here to visit the TIGER Webshop and find the perfect powder coating solution for your projects. Together, let's build a greener future!